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O0030 
(SHOCKER EYE COVER SLUG DROP) 
(2008 MECHANIZED PRODUCTIONS - ALD) 
(MAT'L AL-6061 0.25" THICK SHEET) 
(G54 X-Y ZERO @ TOP-LEFT CORNER) 
(G55 X-Y ZERO @ TOP-RIGHT CORNER) 
(Z-ZERO @ 0.5 ABOVE PART) 
N10 G00 G90 G40 G80 
(===INDEX BACKSIDE===) 
N20 T1 M06 (T1 = PIN 1/2"DIA) 
N30 G00 G90 G54 X-0.25 Y-0.75 (POSITION PIN DROP) 
N40 G00 G90 G43 H01 Z0. 
N50 G01 Z-1.25 F30. (FEED TO DEPTH) 
N60 M00 (INDEX PART FOR BACKSIDE MILLING) 
N70 G01 G91 X-0.1 F30. 
N80 G00 G90 G49 Z0. 
(===ROUGH REMOVAL===) 
N90 T4 M06 (T4 = ENDMILL 1/4"DIA 2F) 
N100 G00 G90 G54 X0.4985 Y-0.7026 (POSIT PLUNGE) 
N110 S5600 M03 
N120 G00 G90 G43 H04 Z0. M08 
N130 G01 Z-0.45 F30. (FEED TO START DEPTH) 
N140 M97 P1000 L3 (CALL REMOVAL ROUTINE 3X) 
N150 M97 P1500 (CALL UNDERCUT ROUTINE) 
N160 G01 G90 Z0. F50. (DEPART) 
N170 G00 G90 X1.9953 Y-0.7026 (POSIT 2ND PART) 
N180 G01 Z-0.45 F30. 
N190 M97 P1000 L3 (REMOVAL ROUTINE 3X) 
N200 M97 P1500 (UNDERCUT ROUTINE) 
N210 G01 G90 Z0. F50. M09 
N220 G00 G90 G49 Z0. 
(===BOTTOMSIDE NOTCH===) 
N230 T5 M06 (T5 = ENDMILL 1/8"DIA 2F) 
N240 G00 G90 G54 X0.5548 Y-0.7216 (POSIT PLUNGE) 
N250 S9000 M03 
N260 G00 G90 G43 H05 Z0. M08 
N270 G01 Z-0.614 F30. (FEED TO START DEPTH) 
N280 M97 P2000 L4 (CALL NOTCH ROUTINE 4X) 
N290 G01 G90 Z0. F50. 
N300 G00 G90 X2.0515 Y-0.7216 (POSIT 2ND PART) 
N310 G01 Z-0.614 F30. 
N320 M97 P2000 L4 (NOTCH ROUTINE 4X) 
N330 G01 G90 Z0. F50. M09 
N340 G00 G90 G49 Z0. 
N350 M00 (REMOVE PART) 
(=) 
(=) 
(=) 
(=) 
(=) 
(===FLIP===) 
N360 T1 M06 (T1 = PIN 1/2"DIA) 
N370 G00 G90 G55 X0.25 Y-0.75 (POSITION PIN DROP) 
N380 G00 G90 G43 H01 Z0. 
N390 G01 Z-1.25 F30. (FEED TO DEPTH) 
N400 M00 (INDEX PART FOR FRONTSIDE MILLING) 
N410 G01 G91 X0.1 F30. 
N420 G00 G90 G49 Z0. 
(===DRILL HOLES===) 
N430 T2 M06 (T2 = CENTERDRILL #3) 
N440 G00 G90 G55 X-2.3945 Y-0.65 (POSITION 1ST HOLE) 
N450 S4000 M03 
N460 G00 G90 G43 H02 Z0. M08 
N470 G01 Z-0.4 F30. 
N480 G81 X-2.3945 Y-0.65 Z-0.6 R-0.4 F7. 
N490 X-1.8018 Y-1.1148 
N492 X-0.8978 Y-0.65 
N494 X-0.305 Y-1.1148 
N500 G80 
N510 G00 G90 G49 Z0. M09 
N520 T3 M06 (T3 = DRILL 0.25"DIA) 
N530 G00 G90 G55 X-2.3945 Y-0.65 (POSITION 1ST HOLE) 
N540 S4800 M03 
N550 G00 G90 G43 H03 Z0. M08 
N560 G01 Z-0.4 F30. 
N570 G83 X-2.3945 Y-0.65 Z-0.7751 R-0.4 F24.4 Q0.15 
N580 X-1.8018 Y-1.1148 
N582 X-0.8978 Y-0.65 
N584 X-0.305 Y-1.1148 
N590 G80 
N600 G00 G90 G49 Z0. M09 
N610 T4 M06 (T4 = EMDMILL 0.25"DIA 2F) 
N620 G00 G90 G55 X-2.3945 Y-0.65 (POSITION 1ST DETENT HOLE) 
N630 S7200 M03 
N640 G00 G90 G43 H04 Z0. M08 
N651 G01 Z-0.584 F10. 
N655 G13 G90 D00 I0.089 (DETENT COUNTERBORE) 
N660 G01 Z-0.7 
N665 G13 G90 D00 I0.0615 (BORE DETENT HOLE) 
N670 G00 G90 Z0. (DEPART FROM HOLE) 
N680 G00 X-0.8978 Y-0.65 (2ND PART) 
N691 G01 Z-0.584 
N695 G13 G90 D00 I0.089 (DETENT COUNTERBORE) 
N700 G01 Z-0.7 
N705 G13 G90 D00 I0.0615 (BORE DETENT HOLE) 
N710 G00 G90 G49 Z0. M09 
(===FRONT SURFACE===) 
N720 T6 M06 (T6 = BALL ENDMILL 1/4"DIA 2F) 
N730 G00 G90 G55 X-2.7285 Y-1.1148 (POSITION 1ST SURFACE START) 
N740 S4200 M03 
N750 G00 G90 G43 H06 Z0. M08 
N760 G01 Z-0.5456 F8.4 (PLUNGE TO DEPTH) 
N770 M97 P3000 L186 (CALL SURFACE ROUTINE 186X) 
N780 G01 G90 Z0. 
N785 S4200 F8.4 (SLOW PLUNGE SPEED) 
N790 G00 G90 X-1.2318 Y-1.1148 (POSIT 2ND PART) 
N800 G01 Z-0.5456 (PLUNGE TO DEPTH) 
N810 M97 P3000 L186 (CALL SURFACE ROUTINE 186X) 
N820 G01 G90 Z0. M09 
N830 G00 G90 G49 Z0. 
N835 M01 
(===DROP SLUG===) 
N840 T4 M06 (T4 = ENDMILL 1/4"DIA 2F) 
N850 G00 G90 G55 X-1.5418 Y-0.835 (POSITION START POINT) 
N860 S6000 M03 
N870 G00 G90 G43 H04 Z0. M08 
N880 G01 G90 X-1.8018 Y-0.9898 G41 D04 F50. (CDC ACTIVE) 
N890 G01 Z-0.67 F11. (PLUNGE TO SLUG DEPTH) 
N900 M97 P4000 (CALL SLUG PROFILE ROUTINE) 
N920 G00 G90 X-0.045 Y-0.835 (POSIT 2ND PART) 
N930 G01 G90 X-0.305 Y-0.9898 G41 D04 F50. (CDC ACTIVE) 
N940 G01 Z-0.67 F11. (PLUNGE TO SLUG DEPTH) 
N950 M97 P4000 (SLUG PROFILE ROUTINE) 
N960 G00 G90 Z0. M09 
N965 G00 G90 G53 G49 Y0. Z0. 
N970 M30 
(=) 
(=) 
(=) 
(=) 
(N1000 ROUGH REMOVAL ROUTINE) 
N1000 G01 G91 Z-0.05 F11. 
N1010 G01 Y0.2184 
N1020 G01 X0.5971 (TOP EDGE) 
N1030 G01 Y-0.2184 
N1040 G01 X-0.5971 (MIDDLE) 
N1050 G01 Y-0.2184 
N1060 G01 X0.5971 (BOTTOM EDGE) 
N1070 G01 Y0.2184 
N1080 G01 X-0.5971 F50. (RESET POSITION TO START) 
N1090 M99 (RETURN) 
(N1500 BOTTOM UNDERCUT ROUTINE) 
N1500 G01 G91 Z-0.034 F12. (PLUNGE) 
N1510 G01 Y-0.2184 
N1520 G01 X0.0865 
N1530 G01 Y0.4367 
N1540 G01 X-0.0865 
N1550 G01 Y-0.2184 (RESET POSITION) 
N1560 M99 
(N2000 BOTTOM NOTCH ROUTINE) 
N2000 G01 G91 Z-0.02 F8.5 (PLUNGE) 
N2010 G01 Y-0.1506 
N2020 G01 X0.06 (BOTTOM) 
N2030 G01 Y0.3012 
N2040 G01 X-0.06 (TOP) 
N2050 G01 Y-0.1506 (RESET POSITION) 
N2060 M99 
(N3000 FRONTSIDE SURFACE ROUTINE) 
N3000 G01 G91 Y0.8235 (CUT) 
N3010 G01 G91 Z0.1 F50. (DEPART) 
N3020 S9000 F41. (INCREASE FEEDRATE IF NOT 1ST LOOP) 
N3030 G00 G91 Y-0.8235 X0.005 Z0.0003 (POSIT NEXT) 
N3030 G01 Z-0.1 
N3040 M99 
(N4000 SLUG PROFILE ROUTINE) 
N4000 G01 G91 X-0.2798 
N4010 G02 X-0.1005 Y0.037 R0.1548 
N4020 G03 X-0.2279 Y0.0943 R0.4956 
N4030 G02 X0.007 Y0.4173 R0.209 
N4040 G01 X0.3091 Y0.0244 
N4050 G02 X0.1669 Y-0.1543 R0.1548 
N4060 G01 Y-0.264 
N4070 G02 X-0.1548 Y-0.1548 R0.1548 
N4080 G01 X-0.03 
N4090 G01 Z1. F50. 
N4100 G00 G91 G40 Y0.4 (CDC DISABLE) 
N4110 M99 
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